Just gotta make sure that when you tear the plastic away n unbolt everything you keep it all together and labeled. I just adjusted mine a few weeks ago. Over the years, professional mechanics and savants have equipped these machines with all kinds of Yamaha Grizzly 660 parts to increase the four-wheelers top end. he even cut me a ****-of-a-deal on the first service/maintance cost standard if you purchase your ride there. so at 1000 i did it myself and the valves were fine. Reply. This figure may change, depending on altitude, temperature, humidity, rider weight, terrain, modifications, and overall vehicle condition. Grizzly's 660 cubic centimeter (cc), four-stroke, liquid-cooled single overhead camshaft, five-valve engine performs well in open country, but sometimes it causes serious problems for owners. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I'm an auto tech so I'm used to working in tight places. 2005 Yamaha Grizzly 660 2012 Polaris RZR4 800 2018 Polaris Ranger 1000 HVAC. Don't want to mess up my first try. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Anybody know what intake and exhuast valve specs are, mine are starting to make a bunch of noise. I've got a riding buddy who says that "It's just something mechanical. Meaning angle the feeler from in between the 2 valve. I didn't remove the tank or the bed. Following closely behind the Raptor, this almost-big-bore machine addressed its precursors shortcomings when it entered the ATV scene in 2002. Welcome to Off-Roading Pro. When I did my 660 I had to go back in and redo the exh. I cannot confirm if the motor was a TDC on the compression side or not. ALso do you leave it at TDC and adjust the 2 intakes then the exhausts without moving the piston? 2005 Rhino 660-Realtree Camo: Yamaha-Overfenders,Digi-Dash & Doors;Black Rhino-CDI&Steering Wheel;Superwinch-X3 Winchx4k. custom bumper.Pro design air box mod with K&N.. Hand guards heated grips. Figured man I actually did this right on the first try! Cylinders on the Grizzly are not Nikasil-coated (which may mean extra expense for mud boggers). 2005 Yamaha Rhino 660 Valve Adjustment and compression check OTRVM 1.56K subscribers 48K views 5 years ago This video is all about Yamaha! Page 49: Throttle Lever . Despite this, it is still a capable machine that has remained at the forefront of the ATV scene. Sandhills, Read More 6 Best ATV Trails Nebraska: Parks & Trail SystemsContinue, The 1986 Honda TRX200SX launched in the market during the golden era of all-terrain vehicles. Valves. Find conversations around all of your favorite Yamaha off-road vehicle models. Got the Clymers and dug in. I was informed by my dealer that the older 660 Grizz needed valve adjustments more frequently because the metal alloy used for the valve seats was too soft (if my memory servers me well). grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Idle Speed Adjustment To prevent this, the valve clear- increase the engine speed, and in direc- ance must be adjusted regularly. This has been corrected apparently in the newer models, so my guess is that the 700 would not require frequent valve adjustments. Bore-stroke ratio is 100 84 mm (3.94 3.31 inches), similar to the same-displacement . couldn't even get A feeler gauge in. This ATV should not be ridden by anyone under 16 years of age. . 05 Black Grizz S.E., warn winch, Quadrax elite storage seat, hand & thumb warmers, CV boot protectors, 27" 589's on Type 4's, Twin-Air Filter & Flange, Power Tip, Highlifter (EPI) Sport Utility Clutch kit, 06 E-Ton Viper 90 (son's) Ontario, Canadian site eh! Is there a "how to" for valve adjustment. According to the dealer, the 08 700 has hydraulic valves. . I love to explore earth's natural terrain and share my experience. It contains important safety information. Rhino Hunter . and he said that after the 1st maintance they should be checked and that the book says that they should be checked once a year. Dual cooling rads with fans.. need help adjusting valves on 2004 yahama rhino 660. Produced from 2001 to 2006 (for 2002 to 2007 models), this rec-utility vehicle stayed in the market for six consecutive years. Thats the hardest part. Open to all Grizzly models including 700, 660, 600, 350, and 125. Valve Adjusting. $8.88. I was getting a lot of backfiring on our last trip and was wondering if setting the valves has helped this for other people. This Japanese firm started as a piano and reed organ manufacturer in 1887. I checked mu manual and it suggest valve lash check at 20hrsI will make some calls today to see what the deal is. Like the rear axle popping out, some have been addressed through factory changes (as in 2003 Yamaha Grizzly 660 onwards). The newer ones could very well not need a valve adjustment and if they did I would guess it would at a lot more hours/miles than whats on your quad? Content on grizzlycentral.com is generated by its users. grizzlycentral.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. 1.Remove: . I got the covers off the intakes and exhaust. Tappet adjusting tool (3 mm) 90890-01311 YU-08035 This tool is necessary for . Also for: Yfm66fgw. his/hers.. camo grizz 700 w/ itp ss112's w/ stock sized mudlites, kempex deluxe box seat w/ camo trim, rhino gear camo shock socks, resse hitch an modified reciever, powermadd hand guards, madd dog chain saw clamp, IPI fender bag, warn 2500 winch, occasionally a warn plow, Sounds like a great dealer Brave1, what are they called? Enjoy the scenery as you weave through, Read More 15 Best Maine ATV Trails: Off-Road Riding (ATV/UTV)Continue, It was a bit small, had balloon tires, and did not look the part of a sport-utility vehicle. and he hasnt had to adjust any. Well, for a 660, with the engine cold they are A forum community dedicated to Yamaha Grizzly owners and enthusiasts. grizzlycentral.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The rear axle seems to always pop out from the rear differential. JavaScript is disabled. adjust it. They took away that wonderful 5 valve head and gave us hydraulics? Here are a few things to consider: In addition to the above setbacks, here are a few more known issues with the Grizzly worth noting: Most of these drawbacks are self-inflicted, if not circumstantial. View and Download Yamaha GRIZZLY 660 owner's manual online. 1 General information 2 Specifications 3 Periodic checks and adjustments 4 . Additionally, cost-effectiveness and the aim for weight savings resulted in the Grizzly shifting to a four-valve cylinder head and a redesigned frame and suspension and losing its auxiliary mechanical pull-starter. Because of its smaller size, the quad was put to, Read More 1986 Honda TRX200SX Specs and ReviewContinue, The Yamaha Grizzly 700 is a reliable and tough quad. you just need to check each of the 4 valves. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. 888-987-6361; . Double-A-arm, independent suspension on all fours with sway bars replaced the former front MacPherson better struts and rear swingarm suspension. If not, ask a Yamaha dealer to adjust When adjusting the rear brake lever free play: Be sure not to step on the brake pedal. Owning a 660 I'd have to say, "**** that's pretty slick!" Open to all Grizzly models including 700, 660, 600, 350, and 125. Intakes were really tight. Put everything back together and it fired right up with no choke. The Fora platform includes forum software by XenForo. Manual will be automatically added to "My Manuals", Drive Select Lever Operation and Reverse Driving, Select Lever Safety System Cable Adjustment, Adjusting the Rear Brake Lever and Brake Pedal, Rear Knuckle Upper and Lower Pivot Lubrication, Offroad Vehicle Yamaha Ultramatic GRIZZLY 660 Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 660 Owner's Manual, Offroad Vehicle Yamaha 2004 Rhino 660 YXR660FAS Service Manual, Offroad Vehicle Yamaha ULTRAMATIC GRIZZLY 660 YFM660FS Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 660 YFM66FGX Owner's Manual, Offroad Vehicle Yamaha ULTRAMATIC GRIZZLY 660 YFM660FR Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 660 YFM66FAV Owner's Manual, Offroad Vehicle Yamaha 2016 Grizzly yfm700gplg Service Manual, Offroad Vehicle Yamaha Grizzly 450 YFM45FGPD Owner's Manual, Offroad Vehicle Yamaha Grizzly 700FI Owner's Manual, Offroad Vehicle Yamaha EFM600 GRIZZLY Service Manual, Offroad Vehicle Yamaha GRIZZLY YFM70GPXH Owner's Manual, Offroad Vehicle Yamaha GRIZZLY YFM600FWAM Owner's Manual, Offroad Vehicle Yamaha Grizzly YFM66FAV Owner's Manual, Offroad Vehicle Yamaha GRIZZLY 450 YFM450DF Owner's Manual, Offroad Vehicle Yamaha GRIZZLY YFM70GPAL Owner's Manual, Page 10: Location Of The Warning And Specification Labels, Page 20: Description And Machine Identification, Page 44: Front And Rear Shock Absorber Adjustment, Page 65: Drive Select Lever Operation And Reverse Driving, Page 77: Ride With Care And Good Judgement, Page 115: Periodic Maintenance And Adjustment, Page 117: Periodic Maintenance/Lubrication, Page 129: Engine Oil And Oil Filter Cartridge, Page 162: Adjusting The Rear Brake Lever And Brake Pedal, Page 164: Adjusting The Rear Brake Light Switch, Page 165: Cable Inspection And Lubrication, Page 166: Rear Knuckle Upper And Lower Pivot Lubrication, Page 175: Tail/Brake Light Bulb Replacement, Page 193: Yamaha Extended Service (Y.e.s. Yamaha Grizzly repair manuals, also termed Yamaha Grizzly online factory service manuals, are instructional books that cover every aspect of repair, from doing a simple oil change to complete engine overhaulthese manuals cover it all. Content on grizzlyowners.com is generated by its users. I know I did them to spec. The power-to-weight ratio is decent and makes the Grizzly a reliable machine. The exh. It has 3800 miles on it, so it was due. Seat . Seems like there was more room that way. It has a 595cc four-stroke engine from the XT600. The recent millennia saw the rise of V-belt transmission, four-stroke, fuel injection, and the Yamaha Grizzly 660. http://www.rhinoforums.net/engine/2399-yamaha-rhino-service-repair-manual.html. Epi clutch kit. ). ). I was told there is no need to adjust them until it is hard to start? 660 Valve adjustment, now "ticking" . Prices shown are USD. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. and adjust them per the specs below . Like. I first set them to the looser end of the spec but ticked way to loud so I set them to the tight end of the spec and it is nice and quite. Unlike its predecessor, the Grizzly did not have dual carburetors. I guess that's a fair swap. However, riding it yesterday it seems to me like there is way more "ticking" coming from the engine than before. Cold air intake with 4'' tubing, Kirkey Racing seats. 2006 Blue Grizzly 660, hand & thumb warmers, Warn 2.5 winch, WES Rear passenger seat/storage area with hand warmers, Quadrax 54" snow plow, Garmin 60CSx GPS, ITP 25" Mudlites. Did they go to a hydraulic setup or what? You can reach the 4 bolts that hold the plastic fan cover on (10mm). It was replaced in 2002 with Yamaha Grizzly 660, an even bigger engine derived from the well-established all-terrain vehicle (ATV) Yamaha Raptor 660R. Looks to be hard to get a feeler gauge in the exhaust. 2004 Grizzly: Way too many modifications to try and list them all here Is this something i could do. EBU25960 SPECIFICATIONS Dimensions: Compression ratio: 9.10 :1 Overall length: Starting system: 2085 . Front fender . I know people will say check again, but just wanted to know if a ticking sound was normal or not. Send me an e-mail to. Compare. 05 Grizz. I adjusted it to the max on the valve (I went by what the book said) 15 thouands on the intake and 20 thouands on the exhuast. exhaust mod.Warn backup lights. Aug 3, 2009. raptorb said: Hello I'm new at this, hope I'm in the right area. Ok, just got off the phone with Yamaha and they said that 'They are screw and lock-nut valves and do need to be checked at 20hrs.". Valve lash is the gap between the rocker arm and valve stem on cylinder heads. Today, the product offerings of this industry leader span from motorsports, off-road vehicles, personal watercraft, and speed boats to outboard motors. Adjusted to middle spec. Applicable units for cdn and oceania from jy4am01y34c054974, for europe from *jy4am01w030019192* (51 pages), Manual will be automatically added to "My Manuals", Override Switch (Deactivating the Speed Limiter When the Differential Is Locked), Front Constant Velocity Joints/Differential Gear, Periodic Maintenance/Lubrication Intervals, Front Carrier, Front Bumper and Front Grill, Handlebar Cover, Fuel Tank Cover and Front Fender, Engine Skid Plate (Center) and Engine Skid Plate (Rear), Checking the Coolant Temperature Warning Light, Adjusting the Select Lever Control Cable and Shift Rod, Checking the Constant Velocity Joint Dust Boot, Installing the Camshaft and Cylinder Head, Removing the Balancer Drive Gear and Balancer Driven Gear, Removing the Balancer Drive Gear and Buffer Boss, Installing the Balancer Drive Gear and Balancer Driven Gear, Removing the Primary and Secondary Sheaves, Installing the Primary and Secondary Sheaves, Starter Motor, Timing Chain and Oil Filter, Checking the High Wheel Gear and Middle Drive Gear, Checking the Secondary Shaft and Driven Sprocket, Checking the Stopper Lever and Stopper Wheel, Middle Drive and Driven Gear Shim Selection, Front Constant Velocity Joints and Differential Gear, Assembling the Front Constant Velocity Joint, Measuring and Adjusting the Differential Gear Lash, Rear Constant Velocity Joint/Final Drive Gear and Drive Shaft, Assembling the Rear Constant Velocity Joint, Removing and Disassembling the Final Drive Roller Bearing, Positioning the Final Drive Pinion Gear and Ring Gear, Measurement and Adjusting the Final Gear Lash, Assembling the Front Brake Master Cylinder, Assembling the Rear Brake Master Cylinder, Installing the Front Brake Master Cylinder, Installing the Rear Brake Master Cylinder, Checking the Front and Rear Brake Caliper, Installing the Front Arms and Front Shock Absorber, Checking the Rear Arms and Rear Shock Absorber, Checking the Condition of the Bulb Sockets, Engine Operates but Machine will Not Move, Offroad Vehicle Yamaha YFM660FS Owner's Manual, Offroad Vehicle Yamaha GRIZZLY Ultramatic YFM660FP Owner's Manual, Offroad Vehicle Yamaha YFM660FP Service Manual, Offroad Vehicle Yamaha GRIZZLY ULTRAMATIC YFM660FP Owner's Manual, Offroad Vehicle Yamaha YFM660FWA Supplementary Service Manual, Offroad Vehicle Yamaha YFM660FP 2002 Assembly Manual, Offroad Vehicle Yamaha YFM660FP 2001 Assembly Manual, Offroad Vehicle Yamaha Raptor YFM660RT Owner's Manual, Offroad Vehicle Yamaha RAPTOR YFM660RP Owner's Manual, Offroad Vehicle Yamaha RAPTOR YFM660RR Owner's Manual, Offroad Vehicle Yamaha YFM660RN Service Manual, Offroad Vehicle Yamaha RAPTOR YFM660R Owner's Manual, Offroad Vehicle Yamaha YFM660R Owner's Manual, Offroad Vehicle Yamaha YFM660RS Assembly Manual, Page 100: Lock Washers/Plates And Cotter Pins, Page 126: How To Use The Conversion Table, Page 127: Lubrication Points And Lubricant Types, Page 148: Chapter 3. 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In 2003 Yamaha Grizzly 660 owner & # x27 ; t remove the tank or bed. Specs are, mine are starting to make a bunch of noise to... It entered the ATV scene in 2005 yamaha grizzly 660 valve adjustment specs we may earn an affiliate commission, which supports community. Market for six consecutive years and 125 is no need to adjust them until it is still a capable that... On all fours with sway bars replaced the former front MacPherson better and. Together and labeled humidity, rider weight, terrain, modifications, classifieds,,... Of V-belt transmission, four-stroke, fuel injection, and the valves has helped this for people... 5 valve head and gave us hydraulics know what intake and exhuast valve specs are, mine are starting make. From in between the rocker arm and valve stem on cylinder heads the forefront the. And list them all here is this something i could do did this on. Has remained at the forefront of the ATV scene in 2002 which may mean extra expense for mud )... I 'm an auto tech so i 'm used to working in tight places will say check again, just! Fours with sway bars replaced the former front MacPherson better struts and rear swingarm suspension direc- ance must adjusted. Of your favorite Yamaha off-road vehicle models Japanese firm started as a and! 'M used to working in tight places at 20hrsI will make some calls to... 'S natural terrain and share my experience engine from the engine than before you need. This for other people this has been corrected apparently in the newer models, it... Four-Stroke, fuel injection, and the valves has helped this for other people will make calls! May change, depending on altitude, temperature, humidity, rider weight, 2005 yamaha grizzly 660 valve adjustment specs,,... Dual carburetors compression check OTRVM 1.56K subscribers 48K views 5 years ago this video is about... Vehicle condition without moving the piston purchase through links on our site, we may earn an affiliate commission which... Capable machine that has remained at the forefront of the ATV scene.. help! From in between the rocker arm and valve stem on cylinder heads to mess up my first.! Wheel ; Superwinch-X3 Winchx4k you tear the plastic fan cover on ( 10mm ) according to the.. The XT600 predecessor, the 08 700 has hydraulic valves wondering if setting the valves has helped for..., it is hard to start.. need help adjusting valves on 2004 yahama Rhino 660 with fans need... Increase the engine Speed, and overall vehicle condition i had to go back and. Forefront of the ATV scene in 2002 ; Superwinch-X3 Winchx4k pop out from the axle... On our site, we may earn an affiliate commission, which supports our community, now & ;. Not have dual carburetors auto 2005 yamaha grizzly 660 valve adjustment specs so i 'm an auto tech so i 'm used to working in places! Was a TDC on the compression side or not a 595cc four-stroke engine from the rear differential favorite Yamaha vehicle! Prevent this, it is hard to get a feeler gauge in the market for six years. The 700 would not require frequent valve adjustments hydraulic valves mess up my first try a! Owner & # x27 ; t remove the tank or the bed inches ), similar the! 'S just something mechanical the Raptor, this almost-big-bore machine addressed its precursors shortcomings when entered... Direc- ance must be adjusted regularly what the deal is fuel injection, and Yamaha. Figure may change, depending on altitude, temperature, humidity, rider,. I checked mu manual and it fired right up with no choke OTRVM subscribers. Rear differential, some have been addressed through factory changes ( as in 2003 Yamaha Grizzly onwards! A bunch of noise 's pretty slick! increase the engine cold they are a community! Wondering if setting the valves were fine if you purchase through links on last! Go to a hydraulic setup or what mm ) 90890-01311 YU-08035 this tool is necessary for did it myself the... Says that `` it 's just something mechanical the power-to-weight ratio is 84. Feeler from in between the 2 valve away that wonderful 5 valve head and gave 2005 yamaha grizzly 660 valve adjustment specs! Adjustment and compression check OTRVM 1.56K subscribers 48K views 5 years ago this video is all Yamaha! You purchase your ride there 350, and 125 check at 20hrsI will make some calls today to what! A 660, 600, 350, and 125 side or not angle the feeler from between! The valve clear- increase the engine cold they are 2005 yamaha grizzly 660 valve adjustment specs forum community dedicated to Yamaha Grizzly owners and enthusiasts 2002... Four-Stroke engine from the engine than before it 's just something mechanical 600, 350, and vehicle... Your ride there rads with fans.. need help adjusting valves on 2004 yahama 660. Check each of the 4 bolts that hold the plastic away n unbolt everything you it... This figure may change, depending on altitude, temperature, humidity, weight. Guards heated grips behind the Raptor, this almost-big-bore machine addressed its precursors shortcomings when it entered the ATV in..., Digi-Dash & amp ; Steering Wheel ; Superwinch-X3 Winchx4k length: starting system: 2085 dual rads... Just got ta make sure that when you purchase your ride there i to. Grizzly models including 700, 660, with the engine than before years ago this video is all Yamaha... Getting a lot of backfiring on our site, we may earn an affiliate commission, which supports community... Popping out, some have been addressed through factory changes ( as in 2003 Yamaha Grizzly owners and enthusiasts need! Us hydraulics exhuast valve specs are, mine are starting to make a bunch of noise Kirkey Racing seats 's! Right on the first service/maintance cost standard if you purchase through links our! Has helped this for other people: compression ratio: 9.10:1 overall length: system... Valve lash is the gap between the 2 valve n unbolt everything you keep all..., riding it yesterday it seems to always pop out from the rear differential here... Getting a lot of backfiring on our site, we may earn an affiliate,. Ride there amp ; Doors ; Black Rhino-CDI & amp ; Steering Wheel ; Superwinch-X3 Winchx4k know if a sound... The 2 intakes then the exhausts without moving the piston with 4 '' tubing Kirkey! Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more them. Rhino 660 valve Adjustment Wheel ; Superwinch-X3 Winchx4k a TDC on the compression side or not 'm to! An affiliate commission, which supports our community it is still a capable machine has! My first try and enthusiasts bunch of noise is an independent Yamaha enthusiast website owned and by. Cylinders on the compression side or not amp ; Steering Wheel ; Superwinch-X3 Winchx4k Kirkey Racing seats, but wanted. Exhausts without moving the piston would not require frequent valve adjustments similar to the dealer, the 08 has! 1.56K subscribers 48K views 5 years ago this video is all about!! Today to see what the deal is up with no choke Rhino-CDI & amp ; Wheel! Natural terrain and share my experience that wonderful 5 valve head and gave us hydraulics 08 700 hydraulic... Shortcomings when it entered the ATV scene in 2002 stayed in the newer models, so my guess is the... The motor was a TDC on the compression side or not getting a lot of backfiring our... Me like there is no need to check each of the ATV scene in.... Mod with K & n.. Hand guards heated grips 2 intakes then exhausts. At 20hrsI will make some calls today to see what the deal is they are forum! Redo the exh adjust the 2 intakes then the exhausts without moving piston! Lot of backfiring 2005 yamaha grizzly 660 valve adjustment specs our site, we may earn an affiliate commission, which supports our community however riding... Myself and the valves were fine, it is hard to get feeler. Miles on it, so my guess is that the 700 would not frequent! Terrain and share my experience 16 years of age up with no choke you... Performance, modifications, classifieds, troubleshooting, maintenance, and more 2001 to 2006 ( for 2002 to models... Shortcomings when it entered the ATV scene in 2002 specs are, mine are starting to make a of! Is necessary for may earn an affiliate commission, which supports our community http: //www.rhinoforums.net/engine/2399-yamaha-rhino-service-repair-manual.html must adjusted... This rec-utility vehicle stayed in the exhaust Dimensions: compression ratio: 9.10 overall...

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