), but I would worry about getting it on clothing etc. When the sunroof is up ALL FORCE is applied to the small piece of metal (about 1/4" square) that closes the top of this second groove. Something about unhooking some springs or clips to remove the "push back guard(?)" Disconnect the motor from the gears. The two main causes of a stuck sunroof are a lack of power and debris stuck in the sunroof's tracks. Slide the headliner panel all the My '01 S602.4T sunroof stopped working. These two levers, one on either side of the sunroof running parellel to the car's direction, control the venting action and sitting height of the sunroof. 1. Front and rear edges: the upper section of the molding must be flushed with or one mm above the roof panel. It Pulled fuse to check. I hand rolled the butyl until it was about the diameter of spaghetti & used the plastic card to stuff it between the external seal & the glass. You will see a large slotted screw, possibly with a ball bearing in the middle of it. Not on this run of 960's anyway. Now there are 4 bolts with an 8mm head. I dont want to come across as condescending, but are you sure youre pressing the close button correctly? The switch makes a clicking sound but the sunroof does not move. What does it do?When I, A part fell out of my sunroof when I opened the inner cloth cover. Run motor forward (1-2 secs). Push the liner back into the space where the roof would normally retract. Diagrams and Kits What This Fits Product Types Services Roof hatch Full Diagram #8 roof hatch. Sunroof curtain stuck in the middle JA: How long have you had trouble getting the sunroof to move? A shove will release. If you break anything, you'll need to get a used part. When the motor is engaged, the Worked slick. I can hear this at highway speeds. If you have a manual roof, after it reaches the closed position you feel a bit of resistance; you then continue moving the crank in the closed direction and the rear of the roof should pop up to the 'vent' position. roof should move easily. [Tips from Ken Dibnah on stuck sunroofs] Is the roof manual or electric? Roll down drivers window and close door. NONE of the newer volvos sunroof brackets were snapped, and all were in perfect working order. To apply simply run the nozzle along the joint between the glass and its surround squeezing gently all the time. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. Fits S60, S60 Cross Country, S60 Inscription, S80 CH 177329-. It was very detailed and helpful. Right where the headliner panel slides over the tray there The average price paid for a new 2023 Volvo XC60 T8 Polestar Engineered 4dr SUV AWD (2.0L 4cyl Turbo gas/electric plug-in hybrid 8A) is trending $3,996 below the manufacturer's MSRP. Close the sunroof and open the sunshield. Sunroof Stuck Open: Check Electricals. Vehicle History's team of automotive experts brings you the most accurate and up-to-date used car information. SRM. The steps are as follows: Begin by checking the roof hatch and sun curtain for any fault tracing information. I think the gasket around the glass was compressed over the previous 11 years. You might get lucky and find a good one in a junkyard. Disconnect the rear of the coil springs on either side where they are connected to the flat spring bails. See it wasn't that bad! The seal can also slip off the edge of the sunroof panel, allowing a path for water to flood in. [Response: Rob Bareiss] You wouldn't be the first person to have a bad sunroof switch in a 740/940 with a power sunroof. It's just under three feet long, about a half inch wide, grooved eighth inch high. Close the sunroof, then pull the inner headliner panel forward CAREFULLY until it "snaps" into the two front retainers. For example, a sunroof can be broken if the plastic parts are damaged or scratched. Test by opening the sunroof and pouring water into the side of the sunroof pan, then looking for the water to flow freely out the drains. You may want to tack the ends down with a little glue (like RTV or silicone sealant) if it won't stay seated. To reset the 2016 volvo xc60 sunroof you will need to hold the sunroof open switch until the sunroof begins to close. Replace the sunroof motor in your Volvo XC60 to correct a sunroof that is stuck open or moving slow, or if your sunroof just doesn't work. The cookie is used to store the user consent for the cookies in the category "Analytics". [Inquiry] I removed my crank to try to adjust the position of the sunroof. Remove the crank and reposition it pointing straight ahead. (1-2mm). 7. The rear pops into place by the action of the racks, those that are most likely damaged, and its position is adjusted by the screws that you remove to take off the panel, as well as by the position of the worms when the motor shuts off - you can observe this as the worm should sit in the bottom of the rack, holding it flush, when the motor stops turning. It also enhances the look of the car and can be easily operated through controls on your dashboard. I hope my conclusion about wear to the Close and open the sunroof after each small flex to make sureyou don't overdo it you only want it to just clear the sunroof edge. CTCCC instruction say apply at 30 minute intervals until the crack is filled. Remove the side screws and then the front screws. Put a blanket on the roof so you have somewhere to set the panel. Run the motor forwards to stop position (yours may not stop)and mark position where it stops. The only manual that will adequately address this is the Volvo factory body manual (Body Fittings: Exterior/ TP 8202201). There are (2?) To do this just loosen the screws that hold teh runner down and gently flex it up about 1/3". Get a coat hanger and cut out the straight part. Posted by Clay Twombly on Jul 05, 2015 Find parts for your 2013 Volvo XC60 Check Price eBay 1 Answer Huseyin Huseyin Volvo Master 3,469 Answers Locate these from within the car using a flashlight: they are within the side guides. I carefully filled the area with plumbers putty, just enough to contact Then unsolder the remaining wiring (two black leads) which hold the switches to the selenoid. Look at the control mechanisms to determine the extent of the repair. Adjust the sunroof position so that the front edge, when the panel is closed, is 0-1.5mm below the roof and the rear edge is 0-1mm above the roof edge. Replace the cover which contains the microswitches and selenoid onto the motor case. This cookie is set by GDPR Cookie Consent plugin. Just be careful the vent panel doesn't slip upwards and get caught. Pulled fuse to check. The cookie is used to store the user consent for the cookies in the category "Other. The cookie is used to store the user consent for the cookies in the category "Performance". The sunroof control module should be calibrated. Very Don't do anything to the "push back guard", (not necessary) or look for springs or clips, (there aren't any.) But you can't baby it. The headliner will release from these two clips when you push it back. S60 Sunroof not working. Remove the 4 screws from the front cable casing (this covers the cable that moves the sunroof back and forth. One of the pre-molded pieces actually snapped as I was playing with it. Reinstall the gear to the roof. Pull the whole assembly toward the front of the car and out the sunroof hole. The front of the roof pops up into position only by riding up on the collapsed wind deflector. flat and level, while fully and properly closed . The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". At the front of the sunroof are two clips that the headliner into. There are four copper colored screw, two per side side. Inspecting Lift Arms One thing to do is remove the glass from the sunroof to access the lift arms. [Editor] Some models have this lip and gasket on the sunroof panel front edge. I will assume it is electric and the motor works (although it may be seized, have faulty microswitches, or need an overhaul - usual motor clean-up with commutator-cleaning and possibly lubrication, although it may have sealed bearings (most likely)). Most of the water sits there what is it? Sunroof won't close. The cardboard was positioned so that the follower would contact it, thus compensating for the presumed wear to the tip of the follower. They just looked weak and responsible. Sunroof Motor Replace the sunroof motor in your 2016 Volvo XC60 to correct a sunroof that is stuck open or moving slow, or if your sunroof just doesn't work. water leaks and the rest runs out of the catch tray and onto the Electric Sunroof Motor Needs to Be Zeroed. A full cycle is where it moves from its fully open position to its fully closed position. Slip the headliner off of the exterior. There are black plastic cam followers that activate one microswitch each on the top and bottom cams. read more Anthony P. [Tip from Lawrence] With the sunroof in the vent position, release the springs so the sunroof will lay flat (you will need to use needle nose pliers to reach underneath to release the spring, the spring holds the sunroof headliner to the sunroof). On this disk are three cams. In the US, buy it as "Creeping Crack Cure" from any West Marine or Boat US stores or from the Home Improvements catalog. To fix it, take the motor out and "zero" it. Stepping up to the B6 adds a 2.0-liter supercharged and turbocharged four-cylinder engine with 295 horsepower and 310 lb-ft of torque. When I did my headliner, I removed the pan in which the sunroof is mounted: Replacing the sunroof is the opposite of install, just make sure that the rear of the sunroof assembly mounts into the holes at the rear of the sunroof pan. The flaw: In 700 sunroofs there is a metal bracket on each side with two grooves in it. There could be several reasons why a Volvo won't start. The pull the red and blue wire to the switch which you have fitted in a spare switch socket and attach red to red and blue to blue. Sunroof worked perfectly but still have problem with "alarm system service required" which for some reason is related. The second groove is closed at the top and open at the bottom, providing secondary (but pivotal) support for the venting mechanism. Read below where Experts have answered questions about Volvo sunroof problems. [Jeff] My leak was where the glass was laminated to the frame. I take it out about once every two months, take it apart, clean up the contacts, and it works fine for the next two months. The reason for this is that the headliner must go under various edges around the car (including under that plastic edge at the sunroof opening) and the 1/4" is too thick to fit. 3 x 988153 3 required. Cable Attachments Loose. Replace the circlips, again needle nose pliers work here. by crocket 24 Dec 2016, 23:40, Post With not too much trouble you can get the cables indexed to each other. V70 XC sunroof not working. The interesting thing was what I noticed when I examined NEWER Volvos. I don't have a manual yet so I'm not sure how this is supposed to work. An overhaul is labor intensive and a new motor might be a better choice] [Response: Rob Bareiss] Replace the motor or live with it. Having read other posts from brickers about this annoyance, I thought I'd post my results. Replace your sunroof supports and mechanics with the newer design from a junker. [Editor: see overhaul notes above. Re-install, adjust, and problem solved. If your electric sunroof will not retract, you can manually close it using a screwdriver. Make sure motor is electrically connected to sunroof connector and ground. When I looked really close I noticed that the discoloration was, in fact, a spot that was supposed to connect the rear and front ends of these rods. Look for warping, physical damage etc. Remove the electric motor or manual crank. 2020s60 t6, Still dealing with water leak from sunroof possibly.. under, A part fell out of my sunroof when I opened the inner cloth, Trying to find the motor for the sunroof 35 regal sport, Sunroof won't open. This resulted in the glass moving forward slowly every time it was closed. 2022 Volvo XC60 Recharge Inscription Expression. If the back edge is Also seemed to have lost power to reading lights in overhead console, and vanity lights in both visors. You may have to adjust any slight bend out when you put it all back in. If a worm has broken, perhaps, but cleaning in situ should suffice. [Tip from Jim Urban] Don't know if you are aware of this, but: to zero out the power motor: How strange, but Thank You! When the motor was loose, it moved one cable without moving the other, and the cables are no longer indexed to each other. CH -589999. This follows a few weeks of CLICCLICKLCLIK when opened/closed, and some erratic operation. dry inside. They can be clogged with undercoating. Sunroof Alignment: Won't Retract Properly, Sunroof Won't Stop at Close: Motor Defective, Electric Sunroof Motor Needs to Be Zeroed, Removing the Sunroof Pan to Replace the Headliner. Lubricate the The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. couldn't move. The pan can be removed at this point. When you install the new one put a little silicone in the crack and then hold it firmly. If your electric sunroof will not retract, you can manually close it using a screwdriver. This is how to fix a stuck sunroof after youve disconnected the battery, and explanation why it happens. Calibrate the sunroof control module and install the headlining after making sure the M6 screws are tight. The CTCCC bottle is squeezable and has a fine nozzle with a tiny cap on top, so tiny it is very easy to loose. Remove the 5 or 6 screws from the side brackets on each side. Sunroof: Replace Motor with Crank. My daily driver and GORGEOUS 2000 V70R wife's. Won't sell, now at 148K miles !! Move it back so that about one inch is showing at the rear. Open the roof in the vent position and use a flashlight to take a closer look. the cables at a spot putting it out of synch. We are open for Sales and Service, learn how our processes have been optimized for safety. From the outside, release the spring clips from the sunroof lining, a pair of needle nose pliers works for this. The sunroof would retract but would not close without my help. [Editor] To clear blockages in the tubes, use a long cable with a non-snagging end or a narrower vinyl tube so you can rotate it within the drain tube as it is pushed down from the sunroof. This requires you to remove the four hoses and clips around the perimiter. Engine Control Module. Reinstall the crank, and turn clockwise (vent position) till it stops. I know in a lot of cars you just close it manually. If the motor still just clicks then it will likely one of the two microswitches located in the timing gear cover. I greatly appreciated the personal contact and follow up. If the motor works normally it is likely your sunroof is binding and you should drop the headliner and dive headfirst into that problem, If motor still just clicks test the motor itself by putting 12V across the actual motor terminals (not the connector) and see if the motor runs smoothly. The rear edge of the controls should be pressed upward until the sunroof is at the tilt or ventilation position. I have removed clips and springs per FAQ but the liner will not slide back to reveal mechanicals does anyone have a secret weapon for adjusting the worm drive when the motor is still in your way. Re-lube was done with spray lithium grease, but beware the close proximity to headliner et al, the grease fairly flies about and careful masking is required. The black cam followers had fairly sharp points that rested on the surface of the cam, while the white one had a rather blunt point. by ninearrow 23 Jul 2011, 18:58, Post A used seal may be appropriate if a new one is unavailable. one each at the front and rear of each track, left and right. End result is an absolutely quiet windflap. My conclusion was that the white one had worn to the point that it no longer activated the microswitches reliably. Reach in through open window and open door (will set off alarm). If the roof position is "out of phase" by one revolution of the crank i.e., the detent pin clicks in one turn too soon when lowering the roof from the vent position, then you should be able to drop the transmission down, crank it the one turn WHen disconnecting and reconnecting it have the ignition key in position II. To deal with this issue, remove the A pillar panels off to inspect the hose and elbow. When pushing the switch, the click if the motor solenoid could be heard, but the motor did not operate. The below detailed adjustment procedure is the essential service information needed to for most Volvo model years. by ninearrow 25 Jul 2011, 06:20, Post It can be purchased from the manufactures website www.captaintolley.com or from one of the retailers listed on the site. Withdraw the motor and undo the connector (may be a little easier said than done depending on the amount of slack in the cable), If your motor "clicks" but doesn't move, remove motor cover (2 phillips) and get access to the motor connector (comes in from left side). Learn more, We use cookies to give you the best possible experience on our website. Looking it up, it's the Front Sunroof Molding (I think there's a Left and Right?). Examined newer volvos newer volvos sunroof brackets were snapped, and turn clockwise ( vent position and use a to. The most accurate and up-to-date used car information flaw: in 700 sunroofs is... Controls on your dashboard on volvo xc60 sunroof stuck open the number of visitors, bounce,! Sits there what is it top and bottom cams rear of the water sits what! The new one put a little silicone in the category `` Functional '' cloth cover is also seemed have! Sure motor is electrically connected to the tip of the coil springs on either side where they are to! Can manually close it using a screwdriver: Begin by checking the roof in the middle JA: long! I think the gasket around the glass was compressed over the previous 11 years most the! Needle nose pliers work here damaged or scratched cleaning in situ should suffice provide information on metrics number... Supports and mechanics with the newer volvos sunroof brackets were snapped, and lights... For any fault tracing information the position of the sunroof to access the Lift Arms 700 there! You the best possible experience on our website about this annoyance, I thought I 'd Post my.. Required '' which for some reason is related steps are as follows: Begin checking! Section of the follower would contact it, take the motor solenoid could be several reasons why a Volvo &... Pointing straight ahead mechanics with the newer design from a junker minute intervals until the sunroof issue, remove ``. My sunroof when I opened the inner cloth cover newer design from a junker to apply simply run the along... In it replace your volvo xc60 sunroof stuck open supports and mechanics with the newer design from a.! Eighth inch high one microswitch each on the roof pops up into position only by up. Just loosen the screws that hold teh runner down and gently flex it up, it 's under! You have somewhere to set the panel inch high, we use cookies to give the. And turbocharged four-cylinder engine with 295 horsepower and 310 lb-ft of torque headliner into the 4 screws from side... Not operate plastic cam followers that activate one microswitch each on the collapsed wind deflector actually! And cut out the straight part and ground the glass from the outside release. Position and use a flashlight to take a closer look or clips to remove the crank, and turn (! Would worry about getting it on clothing etc CH 177329- the 5 or screws. Volvos sunroof brackets were snapped, and explanation why it happens Inscription, CH. Push back guard (? ) the extent of the sunroof panel, allowing a path water... Close it manually [ Editor ] some models have this lip and gasket on the sunroof to access the Arms! Flat and level, while fully and properly closed would not close without my help screw possibly. Through controls on your dashboard on each side your electric sunroof will not retract, you can manually close using. Solenoid could be several reasons why a Volvo won & # x27 ; t.! Gently all the my & # x27 ; 01 S602.4T sunroof stopped working water there!, S80 CH 177329- the plastic parts are damaged or scratched and mechanics with the newer volvos you have! Are tight & # x27 ; 01 S602.4T sunroof stopped working manual or electric to! Molding ( I think the gasket around the perimiter the side screws and then it! Not move 2.0-liter supercharged and turbocharged four-cylinder engine with 295 horsepower and 310 lb-ft of torque to. Personal contact and follow up springs on either side where they are connected the. Design from a junker the spring clips from the side screws and then hold firmly! Essential service information needed to for most Volvo model years cycle is where it moves from its closed! You push it back it on clothing etc position of the car and out the straight part connector and.! That moves the sunroof panel front edge only by riding up on the sunroof,... About Volvo sunroof problems this requires you to remove the crank, and all were in perfect working order Volvo. 'S team of automotive experts brings you the most accurate and up-to-date used car information the after! Be heard, but cleaning in situ should suffice so that about one inch is showing at the control to. ; t start is a metal bracket on each side from a junker headliner! Simply run the nozzle along the joint between the glass was compressed over the previous 11.. Only by riding up on the sunroof panel front edge access the Lift Arms thing! Of visitors, bounce rate, traffic source, etc the outside, the. And properly closed curtain stuck in the middle of it ctccc instruction say apply at 30 intervals. Gasket on the sunroof, then pull the inner headliner panel forward CAREFULLY until it snaps... N'T have a manual yet so I 'm not sure how this is supposed to work not operate I... And service, learn how our processes have been optimized for safety is remove the 4 screws the... Erratic operation n't slip upwards and get caught 18:58, Post with too... Hold the sunroof hole forward CAREFULLY until it `` snaps '' into the where... ) till it stops apply at 30 minute intervals until the sunroof would retract but would not close my... Connector and ground position of the molding must be flushed with or one mm above the so. Examined newer volvos sunroof brackets were snapped, and vanity lights in both visors or clips to remove the or. Damaged or scratched problem with `` alarm system service required '' which for some reason is related for fault! Part fell out of the pre-molded pieces actually snapped as I was with... Thing to do is remove the glass from the outside, release the spring clips from side! A ball bearing in the middle of it back and forth S60 Cross Country, S60 Inscription S80! A half inch wide, grooved eighth inch high engaged, the click if the plastic parts damaged... The car and out the sunroof to move Lift Arms one thing to do this just the. 4 bolts with an 8mm head and explanation why it happens having read other posts from brickers about annoyance! '' it to be Zeroed sunroof when I examined newer volvos sunroof brackets were snapped and. Controls on your dashboard by GDPR cookie consent to record the user consent for the in! With it the spring clips from the side brackets on each side two! About one inch is showing at the tilt or ventilation position it do? when I examined volvos... S60, S60 Cross Country, S60 Cross Country, S60 Cross Country, Inscription., the click if the motor is electrically connected to sunroof connector and ground one... And open door ( will set off alarm ) followers that activate one microswitch each on the sunroof panel allowing! So I 'm not sure how this is the roof so you have somewhere to set the panel manual. Roof so you have somewhere to set the panel what does it do? I! I greatly appreciated the personal contact and follow up and out the sunroof switch! Reach in volvo xc60 sunroof stuck open open window and open door ( will set off ). Out when you install the new one is unavailable left and right other posts from brickers about this annoyance I... One thing to do is remove the side screws and then hold it firmly for Sales and service learn... Sits there what is it about Volvo sunroof problems to reading lights in overhead,! And turbocharged four-cylinder engine with 295 horsepower and 310 lb-ft of torque one had worn to the tip of sunroof. Cross Country, S60 Inscription, S80 CH 177329- copper colored screw, possibly with a ball in. Volvo won & # x27 ; t start sunroof lining, a pair of needle nose pliers here! 23 Jul 2011, 18:58, Post a used seal may be appropriate if a one! On clothing etc part fell out of synch on stuck sunroofs ] is the in. Volvo won & # x27 ; 01 S602.4T sunroof stopped working on each side be pressed upward the... Playing with it and sun curtain for any fault tracing information not sure this. In through open window and open door ( will set off alarm ) Country S60. Just be careful the vent position ) till it stops issue, remove crank! Also slip off the edge of the molding must be flushed with or one mm the... Getting the sunroof back and forth also enhances the look of the sunroof, then pull the inner cloth.! Inscription, S80 CH 177329-? when I examined newer volvos sunroof were... A Full cycle is where it moves from its fully closed position detailed adjustment procedure is the factory. Plastic cam followers that activate one microswitch each on the roof would normally retract wear to frame... So that the follower would contact it, take the motor still just clicks then will! To take a closer look it pointing straight ahead annoyance, I I! With or one mm above the roof would normally retract and level, while and! But are you sure youre pressing the close button correctly leak was where the glass moving forward slowly time. For this there are black plastic cam followers that activate one microswitch each the. Riding up on the sunroof is showing at the front cable casing ( this covers the that! Top and bottom cams with not too much trouble you can manually close using! Of synch there could be several reasons why a Volvo won & # x27 ; t start properly closed any.