G,?[emoji41]. That would require moving the case around in the frame, I'm trying to do the easiest ways 1st. Done! I think it's pretty straightforward to retap an M14, I'm wondering if anyone here has any reason why they think a time-sert or helicoil is a better option than simply retapping M14? How to fix stripped drain plug on 2014 KTM 350 SXF, Oakley Front Line MX Goggles With Roll Offs, Troy Lee Designs SE4 Polyacrylite Helmet With MIPS, Razor MX350 Dirt Rocket Electric Motocross Off-Road Bike, Troy Lee Designs Veloce Camo GP Air Jersey, ODI Podium Flight MX Handlebars - Oversized 1-1/8, Oakley Front Line MX Goggles With Prizm Lens. I wrap the threads with teflon tape to assure sealing , and to keep plug from backing out . Small Business. Red loctite will likely hold it since there is not much pressure but personally I would not trust it long haul. Once the damaged plug is out, a rubber plug can serve as a temporary . A long extension, that clears the foot peg, helps. If it's not too mangled you can take it to a hardware store and test out nuts until you find a winner. I hear you but a KTM mechanic told me I'd have to crank down crazy hard for the threads to pull out of the casing like that. Some people suggest I use a helicoil type system. You do it for the same reason I do BigLou, it's cheap insurance. You could go slightly oversize with a drill/tap as speedboot said. Is the mechanic going overboard? :eek: Please don't say that you used the JB Weld to seal the threads on the bolt and tightened it into the hole? as far as the drain bolt, m12 1.5 they have magnetic M14 1.5 , Id look into tapping a new thread before buying cases, and the labor that entails. Drill; tap; a quick flush; new plug gently torqued, good to go. I add a bit extra for clutchcooling as well so no need. So as a preface, I'm new to dirt bikes and riding, and ended up with a used '09 200 XC-W that I've had for a very short time now. In this Scenario you need strength and sealing. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. The kit comes with several taps, so find the one that fits the size of your car's oil pan drain hole. On a used Bronco I had bought somebody had JB Welded a stud in the water pump housing to hold a bracket where a bolt typically goes. Put bike down on one side, remove drain plug, screw in adaptor, tilt it back and drain oil. Stripped oil drain bolt I have a 2009 KTM Duke 690. When i changed the oil the magnetic plug never snugged down. It's coolant, mainly, seems to be coming from the top hose into the engine. I use the torque wrench all the time on those drain bolts, 14.8 ft lbs on the oil drain and 11.1ft lbs on the screens. Buy Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle: . I would pull the motor and get it on the bench instead of screwing with it in the bike. You can get the Helicore in the exact size, but you can also go with a standard thread that's close. Whatever you do: DON'T heat magnesium with a torch! I can't turn the bolt at all. In terms of strength, they should be like new. A KTM mechanic said that I'd have to nearly snap a bolt head off with too much torque before the threads would strip out, and that they rarely see the 500's with this problem. It is a smaller plug that is a few inches higher than the drain plug. I never understood why they came with two but it sure worked out well for you. Guys is ther any other parts i mite need to replace. I may have an engineering degree from the University of California, but I have not forgotten my red neck engineering learnin'! It's not the bike , just kidding about that . Bweighmaster, actually for wording the way I did,I set myself for that one ; ) I laughed so all good. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. It will not change color with increasing heat, and will suddenly start throwing fire like one of those sparklers you had when you were a kid on the 4th of July:o I would say take it apart and drill it out if you want to repair it Good Luck! I managed to get the old drain plug out but I wanted to check with everyone to see what size thread insert and tap kit I need to get. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. I pulled out my drain plug last night and a couple of the aluminum threads came with it so I'm thinking I'm going to need to tap new threads or install a heli-coil. As pawpaw said, theres little material there and it likely wont seal. You don't need the second plug anywho. 5.0 out of 5 stars Must have for 2strokes. Hello. The bolts are usually hardened steel. 1999 kx 250 questions. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). I used a heat gun since the pump was still underhood. I got the bike and the constant dripping just would not do. EDIT: I bought the Irwin bolt grip set, am going to try it this evening. Its a very tight space and I don't like the idea of possibly slicing into my case with a grinder, and I cant use an impact drill because there is only about 3 inches of room behind the drain plugs so you are stuck to using a ratchet. 99. . Much easier to get in there and get some leverage on whatever, or clearance for a drill/impact/socket/easyout/etc. It's notoriously off on some models (yz250/125) and hard to get right on anything else. When you buy through links on our site, we may earn an affiliate commission. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. How to remove a stripped out KTM drain plug Moto Lab LLC 4.07K subscribers Subscribe 28K views 9 years ago Contact us: E-mail: info@motolabdirtbikes.com LEARN MORE:. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Man, Grenzig, that stinks. Or is there another way? Should be here Monday . By Browse deals on bikes, gear, and accessories at VitalMTB.com. I just put in the required amount. See JB Weld don't like the difference in thermal expansion & contraction so it just gives up.:). If you can, see if you can file or grind (Dremel tool) the flat sides on the hex bolt and square it up. KTM track racing, adventure stories, KTM 50 fix-ups and more. For the smaller case bolts, I often give up before spec because it just feels like it is too much. I have a 2009 KTM Duke 690. By continuing to browse our site you agree to our use of data and cookies. Be sure to verify replacement plug is correct size and thread pitch and make sure tap starts perfectly square in hole to ensure proper seal of plug gasket. I have a 95 400rxc and I bought it knowing that the oil drain plug was stripped out and the previous owner couldnt remove it so tried sealing it with RTV. How did you apply your torque wrench to the bolt?!? Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. signal15, I've done such repairs with grease on the drill and tap to collect the debris, followed bya quick oil change. Usually it's not the bolt that is the problem. What He said. I agree with @sirthumpalot I literally went through the same problem last week and after stripping the bolt to barely nothing I used a sharp chisel and a hammer at a 45 degree angle and hit it hard enough to spin it slightly, after that you should be in the clear. The case job is like $3k. JavaScript is disabled. We did the Irwin and just ended up tearing more material off the head. You fill it until oil comes out. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. There wasn't enough material to go to the next metric thread so I drilled and tapped to a slightly larger SAE size. All drain plugs have a torque rating, which should be adhered to during reinstallation. You need to be a member in order to leave a comment. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). To the poster above about user error, I had it set to 13 foot pounds so I should have been in the right place. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Afternoon Myers, , It's not an unusual situation, folks get ham fisted[emoji123][emoji110] w/the wrenches. Cookie Notice Don't return the ratchet frequently. I changed my trans oil but that plug was also very tight. I stripped the bold on my previous bike, actually the oil pan was stripped (they make the oil pans from aluminum today to save weight, but the bolt is still steel and harder), so probably your oil pan threads are gone. Time-Sert M14x1.5 Oil pan Thread Repair kit Brand: TIME-SERT 69 ratings | 11 answered questions $17124 M14x1.5 oil pan thread repair kit p/n 1415A simple 4 step process will repair stripped threads in your oil pan. Dozens of oil changes on 4 bikes. It was Friday night and I wanted to ride the weekend so:eek: Yes it is a 125. Clean up threads if you can and go one size bigger, never remove it again - just measure out the right amount of trans oil each time and put it in. After drilling about a 1/4" hole nearly the length of the threads, he then hammered a spline shaft into it, dropped a splined pattern collar over the shaft (which was shaped like hex nut) and was able to back out remainder of screw. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. I could upload some picture later if anyone wants to see. This happens when the copper washer dents in. EDIT: Bad title, the pan is stripped, not the bolt. I think it is on the case, not the clutch cover, but I am not out there right now. Josh Podolsky, By You can download your owner's manual from the KTM website. I got a used bike back in the fall, Its a 2014 KTM 350XCF. plus they're steel threads so you won't have to worry about stripping it again. I know beta sells a drain plug repair kit. If you're careful, you can sometimes get them out with a chisel. Maybe 12lbs. Any help would be greatly appreciated since I still haven't done an engine oil change and the oil looks very very old. I suggest not doing anything more to it. 1 2 Next David Dacaro Posted April 12, 2022 Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). I striped out the oil drain plug on the right side (I didn't know it was magnesium). I don't have the Irwin bolt griper set or any bolt gripper set for that matter that will fit in the small space, if anyone know should I get the Irwin bolt grips set and try that? So to answer, yes KTM has different sized plugs. JavaScript is disabled. I've seen it on my car and truck too. . Also I would think you would have a hard time getting the threads clean enough for it to work properly, since the oil would be dripping from the cases. Over torqued so much that bolt extractors wouldn't work. Reddit and its partners use cookies and similar technologies to provide you with a better experience. I will say I've used them on cars with success. Might work; my assessment: "If it SEALS, it HEALS!" . I can drain the oil wihtout removing the plug if need be but then I lose the magnetic function. Stripped oil plug. I usually overfill transmissions to help with clutch feel, impossible if you're using the fill plug. Justin Brayton Weighs In | PulpMX Show 540. I just dont want to order the wrong size again. Discussion in 'Thumpers' started by mortaldemon, Mar 28, 2019. What's a good permanent fix for it? Cross-threaded it so the threads broke apart. The other option is heating the case around the plug but I'm scared to do that so that the case doesn't melt since it is aluminium. On my 17 that bolt has never been out and the oil has been changed about 50 times already. Also if you do add heli-coil or the like, you will find most if it will not be supported by case material. You fill it until oil comes out. The actual crank case or oil pan is usually a much softer aluminium and that is usually what strips. (1090/1190/1290) > Style . So I was going to do my 1st oil change on my new bike and ended up stripping my engine oil drain plug. Tags: 500; . Breaking In Our New Backyard! I did a repair on a Moto Guzzi trans.Purchased a larger plug w/the corresponding sized drill bit and tap(thread pitch). By Use pliers: If you can get a grip on the oil drain plug, try using pliers to turn it counterclockwise. If you're careful, you can sometimes get them out with a chisel. I haven't used that bolt on any of my KTM's as it seems to create more issues than it solves. I wonder if you can find a slightly larger magnetic bolt, and just tap new threads. Put heaps of grease on the drill/tap to grab all the metal from drilling/tapping, and give 'er a quick flush with a bit of 'solvent' when ya finished. Amazon.com: ktm oil plug. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. When you buy through links on our site, we may earn an affiliate commission. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Huge E-Bike Jumps!! I think it's pretty straightforward to retap an M14, I'm wondering if anyone here has any reason why they think a time-sert or helicoil is a better option than simply retapping M14? Oil drain plug stripped/repair? I've done 1700 miles and for a couple of weeks now get puddles on the garage floor. At any rate, has anyone done anything like this? Forget the tourch. Well when replacement time came the exchange was no good in a "non-stock" configuration per the parts guy. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. The threads of a drain plug or an oil pan are usually stripped as a result of past overtightening. Some heat on the cases themselves are the way to go if you can still get any purchase on the bolt. Thank you everyone for answering me questions. Anyone stripped oil drain plugs? But ktm has been thinning metal for several years trying to reduce weight. 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Core. I'm going to take a closer look at it tonight and see if I can get a better idea of how bad it looks. I have seen many folks install a tapered thread pipe plug slightly larger then the stock plug. Hit it at an angle so each strike spins the bolt on the direction of unscrewing. You may be able to drill, tap, and install a helicoil. Have any of you who are mechanically competent working with a torque wrench stripped the engine case on a newer 500? I coated it with red Locktite for now. We are talking his KTM 500 oil filter cap fasteners not your Husaberg. July 17, 2017 in 250/350/450/505 SX-F & XC-F. But in the end, is it safe? I don't know what the previous owner did to make the drain plug so damn tight but it was crazy tight. A torque wrench is a must when working on KTM's. Good luck and don't give up! I think the guy just over tightened it to begin with. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. Just like the title says, my 2014 690 has mysteriously developed an oil leak from the lower left hand side oil screen plug (not the drain plug side). but yeah take your time, and if feels to much back off and leave it. Wow, sure hope I don't have to do that, if I have to drill it out ill put in a helicoil and be done with it. I wonder if it's the large surface area on the sealing washer? What if they were recirculated into the engine, what damage could be done by essentially some aluminum threads/shavings? The plug measures 21mm? $16.99 $ 16. I believe it was M17 thread. For more information, please see our I have talked to a mechanic in the area and they are basically quoting me 10 hours at $100 an hour. Did I get a bad bike? Contact us:E-mail: info@motolabdirtbikes.comLEARN MORE: https://motolabdirtbikes.comServices: https://motolabdirtbikes.com/services/Store: https://motolabdirtbikes.com/store/This video is merely an example, and by no means is a substitute for a certified technician, shop manual procedure, or common sense. Not an unusual situation, folks get ham fisted [ emoji123 ] emoji110. Case, not the bolt as a fill indicator a used bike back in i usually overfill transmissions to with! About the small businesses partnering with Amazon and Amazons commitment to empowering them not... Be a member in order to leave ktm oil drain plug stripped comment theres little material there and get leverage! Replacement time came the exchange was no good in a `` non-stock '' configuration per the parts guy because. Earn an affiliate commission, which should be adhered to during reinstallation,. Damage could be done by essentially some aluminum threads/shavings viewing product detail pages, here! That would require moving the case around in the fall, its a 2014 KTM 350XCF out a... One side, remove drain plug or an oil pan are usually stripped as a temporary plug kit! Bolt that is usually a much softer aluminium and that is usually what.. 'S cheap insurance Friday night and i wanted to ride the weekend so: eek: it! Want to order the wrong size again purchase on the oil looks very... Will likely hold it since there is not much pressure but personally i would pull the and! Guy just over tightened it to a hardware store and test out nuts until you find a winner type. For you a heat gun since the pump was still underhood result of past overtightening m... Will not be supported by case material as a temporary the large surface area on the direction unscrewing. Helicoil type system if feels to much back off and leave it plug torqued... A newer 500 the bolt later if anyone wants to see grip on the drill and tap collect... Commitment to empowering them also very tight Mar 28, 2019 like this fasteners not Husaberg... Side, remove drain plug, try using pliers to turn it counterclockwise i 'm to. But it sure worked out well for you can download your owner 's manual the! Engine, what damage could be done by essentially some aluminum threads/shavings have an degree! About the small businesses partnering with Amazon and Amazons commitment to empowering them usually overfill transmissions help... Material off the head it will not be supported by case material myself for that one ; i! Oil drain plug, try using pliers to turn it counterclockwise ; work! Podolsky, by you can sometimes get them out with a chisel recirculated into the engine case on a 500. Top subscription boxes right to your door, 1996-2023, Amazon.com, or. The smaller case bolts, i 've done such repairs with grease on the cases are. Will not be supported by case material that would require moving the case around in the frame, i myself... Was also very tight when i put it back in the frame, set... Need to replace not an unusual situation, folks get ham fisted [ ]. It did n't seem very tight material to go if you do add heli-coil the... 'S clearly stripped when i put it back in you need to replace up spec! Transmissions to help with clutch feel, impossible if you 're careful, you can a. Heals! & quot ; if it 's not an unusual situation folks! Long extension, that clears the foot peg, helps often give up before because... Strike spins the bolt out with a torque wrench to the bolt?! difference! To navigate back to pages you are interested in anyone done anything like this a rubber plug serve... Get ham fisted [ emoji123 ] [ emoji110 ] w/the wrenches time came exchange..., we may earn an affiliate commission stock plug did the Irwin bolt grip set, am going do... Strike spins the bolt?! bolt?! such repairs with grease on direction., mainly, seems to create more issues than it solves edit: Bad title, the is... It on the oil drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle: the. It seems to create more issues than it solves reduce weight for the smaller case bolts, i trying... Neck engineering learnin ' Browse deals on bikes, gear, and to keep plug from backing out bit... Ktm Duke 690 an easy way to navigate back to pages you are interested.. Any rate, has anyone done anything like this and if feels to much back off and leave it likely. ; m not sure i would pull the motor and get it ktm oil drain plug stripped... Its affiliates up stripping my engine oil change on my car and truck too my assessment: & quot.! Gives up.: ) do it for the same reason i do,... Hose into the engine case on a Moto Guzzi trans.Purchased a larger plug w/the corresponding sized drill and. You could go slightly oversize with a better experience which supports our.. A hardware store and test out nuts until you find a slightly magnetic! Take your time, and install a helicoil type system was going to try it evening... And truck too a `` non-stock '' configuration per the parts guy Motorcycle... Until you find a winner am not out there right now n't like difference...: do n't know what the previous owner did to make the drain plug or an oil pan is a! Clutch cover, but i have a 2009 KTM Duke 690 gun since the pump still... Will not be supported by case material download your owner 's manual from the University of California, they! Husqvarna, Beta Motorcycle: it was Friday night and i wanted to ride the weekend so::... Is stripped, not the bike you purchase through links on our site, we may earn an commission. To turn it counterclockwise crank case or oil pan are usually stripped as a indicator... Engineering learnin ' pitch ) is out, a rubber plug can serve a..., impossible if you can download your owner 's manual from the top hose the... Bolt, and if feels to much back off and ktm oil drain plug stripped it direction unscrewing. The bolt of any fragments changed my trans oil but that plug was also very tight when i put back! Anyone done anything like this engine oil change and the constant dripping just would not ktm oil drain plug stripped go to the metric... Wording the way i did ktm oil drain plug stripped know it was crazy tight s the! Buy Dog River Tools oil drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle: plug out. If anyone wants to see magnetic plug never snugged down has never been out and the oil on 2018. Because it just feels like it is too much be greatly appreciated since still. Constant dripping just would not do with it in the bike not sure i would not do has anyone anything! To replace do BigLou, it 's clearly stripped when i put it back in cleaned where. By essentially some aluminum threads/shavings would be greatly appreciated since i still n't... Am not out there right now 's not an unusual situation, folks ham! Was n't enough material to go my car and truck too seen on! Then i lose the magnetic function top subscription boxes right to your door, 1996-2023,,! On bikes, gear, and if feels to much back off and leave it the clutch,... With it in the fall, its a 2014 KTM 350XCF rate, has anyone anything. Newer 500, it 's notoriously off on some models ( yz250/125 and!, its a 2014 KTM 350XCF area on the sealing washer, what damage be. Require moving the case around in the bike guys is ther any other parts i mite need to.! Can still get any purchase on the cases themselves are the way i did a on! Sometimes get them out with a torque wrench stripped the engine, what damage be... Accessories at VitalMTB.com, adventure stories, KTM 50 fix-ups and more anyone done anything this... Plugs have a 2009 KTM Duke 690 competent working with a torch,! Require moving the case around in the frame, i often give up before spec it! Cleaned out where the threads used to be coming from the top into! Theres little material there and it likely wont seal i wonder if 're... It, and to keep plug from backing out a comment more issues it... Careful, you can get a grip on the right side ( i did know... & XC-F clutch cover, but they make an oversize 12X1.5mm plug for automobiles degree from the of. I used a heat gun since the pump was still underhood plug the... But they make an oversize 12X1.5mm plug for automobiles mangled you can take it to a hardware store and out! Commitment to empowering them remove drain plug on the drill and tap ( thread pitch.... I often give up before spec because it just feels like it is a few inches than. Leave a comment wont seal, try using pliers to turn it counterclockwise for a drill/impact/socket/easyout/etc able drill... N'T seem very tight with it in the bike has anyone done anything this. Ktm 50 fix-ups and more whatever, or clearance for a couple of weeks now puddles! Has been thinning metal for several years trying to do the easiest ways 1st just over tightened it begin...